1) Accident Prevention & Protection - 16 hrs
a. Accident & its causes/impact
b. Hazard Control at workplace
i. Engineering Control:
1. Analysis of Hazard & Risk involved with plant & machinery 2. Elimination/reduction of hazard by proper selection & design of facilities 3. Diminishing chances of accidents by providing additional safety devices
ii. Administrative Control:
1. Standard operating procedure 2. Work permit system 3. Safe work practices (job safety analysis) 4. Training of employees & contract workmen 5. Emergency planning & mutual aid system
iii. Personal protective equipment:
c. Safety culture & its significance in enhancing safety at workplace
d. Identification of hazards by recognizing, anticipating unsafe conditions & acts
e. Effective safety audit to make the workplace safer
f. Root cause analysis of accidents/incidents based on detail investigation
g. Accident Safety regulations (as per factory act) & their significance
h. Review & Feedback
2) Behavior management at workplace and it’s significance in ensuring safety - 16 hrs
a. Safety Culture and Behaviour based safety management
b. Factors influencing behavior at workplace
c. System of conducting analysis to identify causes of unsafe act
d. Behaviour Analysis & Attitude
e. Observation technique of unsafe behavior 2nd Day
f. Analysis of human error & its prevention
g. Intra & Inter Personal barriers and modalities of changing of behaviour
h. Methods and tools used to eliminate hazards and prevent injuries at workplace by motivating staff for inculcating safe behaviour
i. Implementation and monitoring of behavior based safety management
j. Review & Feedback
3) Safety & operation of packed LPG installation - 8 hrs
a. LPG properties & it’s impact in storage & handling of LPG cylinders
b. Fundamentals of designing commercial/industrial cylinder LPG installation and calculating no. of LPG cylinders required for LPG storage bank
c. Conservation of LPG- How to get maximum value from existing cylinder bank
d. Statutory norms applicable for designing, storage & handling of cylinders in LPG installation e. Safety audit & Do’s & Don’t of operation of LPG installation
f. Review and feedback
4) Safety & operation of bulk LPG installation - 8 hrs
a. LPG properties & it’s impact in storage & handling of LPG
b. Statutory norms applicable for design, storage & handling of bulk LPG
c. Basic layout & safety features associated with bulk LPG installations & their significance
d. Standard operating procedure of handling bulk LPG
e. Safety audit & Do's & Don’t of bulk LPG installation
f. Review and feedback
5) Fundamentals of LPG Plant Constructions, Operations & Safety - 16 hrs
a. Product Knowledge
b. LPG Plant layout & genesis of plant design
c. Design criteria of LPG bullets /bulk LPG TL/ LPG Pump & compressor /TL gantry & safety systems associated with these facilities
d. Basic design criteria of LPG filling/ filled cylinder shed and other associated facilities
e. Design criteria of fire-fighting & emergency control system 2nd Day
f. Standard Operating Procedure (SOP) of LPG storage area, LPG Pump & Compressor & TL gantry
g. SOP of Filling & dispatch of LPG cylinders
h. Fundamentals of Safety management in LPG Plants
i. Plant security system & it’s significance
j. Review & feedback
6) Safety Culture & Safety Management - 24 hrs
a. Safety culture & the role of Leadership to attain it
b. Integrating safety at design stage by identifying hazards & recognizing unsafe conditions
c. Learning from accidents/near misses
d. Identification of unsafe act & practices and related behaviour behind the same
e. Management of change-Factors (Technology, people & process) influencing systems & procedures & it’s impact on safety management
f. SOP & It’s significance in safety management
g. Safety management during maintenance activities- Work permit system & job safety analysis h. Electrical hazards & safety of Electrical equipment
i. Precautions for entry in confined space, working at height and carrying hot work in running plant
j. Fire prevention & Emergency Handling system- Do's & Don't for fighting solid/liquid/gaseous fire, handling leakage of liquid/gaseous fuels, Personal Protective Equipment, Emergency Response Disaster Management Plan (ERDMP).
k. Hazards in jobs involving contract workmen & its mitigation-Managing safety aspect during preparation of contract (skill of labour, adherence to safety norms, usage of PPE etc.), award of contract & during execution of job (training of contract workmen
/ Tool box meeting, effective supervision) and continuous evaluation & monitoring performance of contractors /contract workmen
l. Root cause analysis of accident/near misses
m. Safety audits- A tool to evaluate the status of safety
n. Employee engagement in enhancing safety ( safety committee, safety competition, safety slogan, safety quiz, safety suggestion, empowerment of staff to ensure safety)
o. Safety management in transportation of products
p. Implementation planning (Taking ownership, Safety observation, Communication, Implementation of safety norms/practices, Staff motivation through rewards & recognition, Inculcating safe behaviour & taking ownership-Leading from front, Monitoring & execution system- Local safety committee / central safety committee)
