COURSE OVERVIEW:
Most large plants invest hundreds of millions of dollars in capital assets. An effective management of these assets has a significant impact on both the balance sheet and profits. Reliable running of plant equipment’s is the foundation of achieving maximum profit. While many organizations today are beginning to realize the massive amount of untapped value hidden in plant assets, until recently, maintenance was often overlooked during the corporate business planning process. With the rapid improvement of equipment technologies, varieties and the number of physical assets, higher expectations of the management for increased asset utilization combined with several internal and external challenges, Plant maintenance as a niche discipline has evolved with great expertise in the past twenty years.
The four day course will focus on the modern methods and techniques on the most critical aspects of maintenance management such as understanding of plant asset management, Predictive maintenance tools, organizing maintenance resource, selecting the right maintenance work, analysing failures such as root cause analysis, defect elimination, failure mode, effects and criticality analysis (FMECA), setting various KPI, Inventory and spare parts management, planning, scheduling and workforce management.
ABOUT CMRP FROM SMRP:
The ANSI-accredited Certified Maintenance & Reliability Professional (CMRP) program is the #1 credentialing program for the knowledge, skills and abilities of M&R professionals. Assessing more than just textbook knowledge, the exam tests and validates the skills and abilities of maintenance and reliability professionals according to the objective Body of Knowledge (BoK). Earning one of these qualifications means earning a coveted credential recognized across all industries in the manufacturing world. Get CMRP certified today – in English, Spanish or Portuguese - and join the ranks of more than 4,000 CMRPs.
The Society for Maintenance & Reliability Professionals (SMRP) is a non-profit professional society formed by practitioners to advance the reliability and physical asset management industry and to create leaders in the field. SMRP provides unparalleled value for individual practitioners looking to expand their knowledge and skills in maintenance and reliability and build more business connections with other practitioners. SMRP is the premier asset management resource for companies looking to improve their processes and procedures.
ELIGIBILITY CRITERIA:
The CMRP exam is available to any maintenance and reliability professional, regardless of education background or work experience where as candidates interested in sitting for the CMRP must have
- Complete and submit the CMRP application
- Not be convicted of a felony or other crime of moral turpitude
- Not sit for the exam within six (6) months of previously taking the CMRP
LEARNING OBJECTIVES:
By attending this technical training on “Reliability and Maintenance Excellence” delegates will be able learn and deliver the following things.
- Basic understanding of the plant asset management and develop proactive maintenance management strategy.
- Develop an effective maintenance planning system to reduce costs, downtime and backlogs.
- Perform the critical steps in the identification of necessary maintenance work.
- Demonstrate the bottom -line benefits of maintenance planning and scheduling as a core business Process.
- Analyse work requests using a risk-based approach so only necessary work is performed.
- Achieve streamlined maintenance processes by developing a fool-proof scheduling program.
- Improve turnaround performance by applying proven best practices.
- Effectively decrease downtime by coordinating and streamlining your Maintenance Planning, scheduling and control process.
- Utilize best practice performance management to control your Maintenance Planning and Scheduling process.
CONTENT:
The training content for this programme is as follows:
- CMRP Certifications
- All Pillar Body of Knowledge (BoKs)
- Operator Driven Maintenance (ODM/ODR)
- Maintenance Strategies
- Understanding of PF Curve
- Introduction to predictive maintenance
- CBM/PdM Technologies
- Maintenance and Reliability Tools
- Maintenance Work Process Management
- Workforce Management
- Lean Manufacturing in maintenance
- Reliability Design
- FRACAS
- Reliability Centered Maintenance
- Best Practice & Managing Performance
- Inventory management
BENEFITS:
Upon successful completion of this 4-days course, participants will have
- Clearer direction for career development and education
- Improved visibility and recognition within your current organization
- Differentiated pay scales
- Portable job skills and knowledge between plants and companies
- Assists in job promotion
- Greater job effectiveness
- Fewer frustrations with gaps in knowledge
- Improved ability to differentiate between candidates in the hiring and promotion process
- Improved on-the-job training and outside training effectiveness.
